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SENSORS:
+ linear encoder
+ laser triangulation
+ 2D triangulation
+ confocal
+ rotary encoder
+ tilt angle
+ scanners
+ optical micrometers
+ digital cameras

 
INSRUMENTATION:
+ electronic gauges
+ electronic wrenches
+ magnetometers
+ digital display and data acquisition
+ control of wheel sets

(manual instruments)

+ control of wheel sets

(automatic systems)

+ rail measurement
+ speed control
+ laser calliper
+ 3D laser scanners
+ online systems for diameter measurement
+ inspection of TV-tube
+ power engineering
+ road building works
+ metrology
+ the specialized means of measurement

 
 

Products


In collaboration  with GUP ‘VNIIZhT’ (Nizhniy Novgorod)
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Automated gaging system for control of geometric parameters  of  wheelpairs, "Geopar" Series

"Geopar-VKP"system. Application domain

The  system is designed  for making automatic measurement of 27 geometric parameters  of wheel pairs of wagons in  the course of  incoming and outgoing inspections carried out in railcar/wheel shops,  wagon depots and  wheelpair repair and gathering workshops.


Methods of control

Photo of automated system

Measurement of all parameters   is  performed by means of noncontact  techniques during  one revolution  of a wheel pair fixed to rotate on centres.    Rolling surface contour  and  wheel dimensions  are measured by using Series RF620 2D  laser  scanners. Precision measurements of  axle journal diameters  are made by  means of   Series RF656  optical   micrometers. Other parameters are measured  with  Series RF603  triangulation laser sensors.

Parameters under control

Wheel parameters:  out-of-roundness, deviation of  roll  surface  countour from  desired profile, wheel flange parameters, wheel tread width and thickness,  defects on rolling surface, and wheel separation distance.

Axle  journal  parameters:  average diameters underneath the first  and second bearings, out-of-roundness and taper. 

Axle parameters:  diameters  and  ovality  of  pre-wheel-seat  parts, diameters  of  wheal seats  and middle parts of axle

 

 

Basic performance features 

Full  time  of  control, no more than,  minutes 4
Measurement range  for diameter of axle  journal,   mm 129,0…..130,5
Measurement  range for diameter of pre-wheel-seat part,   mm 163,5…166,0
Measurement  range for  diameter of wheel  seat  part,   mm 180…200
Measurement  range for  diameter  of  middle part  of  axle,  mm 150…175
Measurement  range for  wheel  diameter,   mm 850…965
Number of  rolling surface contours that can be controlled, no less than 600
Measurement error for parameters of axle journal, no more than, µm 4
Measurement error for parameters of  pre-wheel-seat part,  µm 4
Measurement error for other parameters, mm 0,1
Overall  dimensions of the system, mm 3200X2700X2900
System  weight,  Kg 4000
Погрешность измерения параметров предпоступичной части оси, мкм 4
Максимальная потребляемая мощность не более,  кВт 5
 

"Geopar-LKP"system. Application domain

 The system is intended for use in automated measurement of  17 geometric parameters of  locomotive wheelsets in the process of repair.

Parameters under control

Wheel parameters controlled:  diameter and out-of-roundness of wheel tire over the rolling circle, wheel tire thickness and width, flange thickness and height, deviation of  the rolling surface profile from maximum profile values.

Controlled parameters of a toothed gear wheel:  tooth thickness

Controlled parameters of a wheelset:  the distance between inner lateral faces of tires, hubs and gear wheels. 

Controlled parameters of a wheelset axle:  box journal diameters, pre-wheelseat parts, middle axle parts, diameter of journal for motor-axle bearing

 

"Geopar-KC" System. Application domain

 

The system is intended for use in automated measurement of  8 geometric parameters of  wheel centres  in the process of repair.

 

Parameters under control

Rim diameter, variability of diameter along lateral and longitudinal sections, rim diameter difference, inter-rim distance,  inter-rim distance difference, rim radial runout, rim width.

 

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RIFTEK, 22, Logoiski trakt,
 220090, Minsk,  Republic of Belarus
Tel./fax +375 17 281-35-13, +375 17 281-36- 57, tel +375 29 655-72-55
e-mail:
info@riftek.com
2001-2008
Design of Riftek